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Total steel drum creation line

Solution description

 

I. Raw supplies consumption/production capability
 

Plate thickness (mm)		Finihed drums (pcs/T)	Production ability (kg/pc)
1.two		41	21.five
1.0B	Up and base covers 1.two	47	19
	Drum human body 1.
1.		fifty	eighteen
0.9B	Up and base handles 1.	54	16.eight
	Drum physique .9
0.9		56	16.2
.8		ninety seven	10.28

 

II. Comprehensive metal drum production services

A. Front part products
1. Decolier
2. Hydraulic Up-coiling unit
3. Hydraulic supporter
4. Aspect deviation rectifying device
five. Sizing & flattening machine
six. Slicing device – for drum entire body
7. Reducing device – for squander sheet
8. Arch form guiding gadget
9. Stac ept auto
10. Hydraulic technique
11. Electric powered manage technique
12. Prime & Base cover conveyor unit

one.Hydraulic Up-Coiling  Device

   a) Up-Coiling Assist Platform is for storing metal coil and facillitate Substance Feed Trolley for offering material.

   b) Content Feed Trolley is utilised for carry steel coil.. It is operated with hydraulic technique to drive cylinder for

   reciprocating linear motion and equipment box to deliver metal coil in parallel to the centre of uncoiling device so as to

   assure the correcting.

two.Decoiler & Hydraulic Supporter

a)Uncoiling width: 916-1320mm

b)Plate thickness: .6-1.2mm

c)Motor electricity: 5.0KW

d)Uncoiler capacity: 10t

e)Inside of diameter: ¢470-520mm, Exterior diameter: ≤¢1200

f)Equipment dimension: 3900x1500x1940(mm), Whole excess weight: 5T

3.Sizing &Flattening Equipment
Short introduction:7 rollers operating,servo automatic sizing,worm and gear modify the leveled plate thickness.

Operate:The clearances of up and down rollers can be adjusted by the higher hand-wheel while figure can be proven by dial indicator. The operation linear speed is adjusted step-considerably less. It can be controlled by the signal of mid-bridge for high and low speed change. 

Main technics:

a)Plate width: 916-1320(mm)

b)Plate thickness:.6-1.2(mm)

four. Chopping Machine
Function: Minimize the leveled steel plate into drum entire body.

Primary technics:

a)Plate width:≤1500mm

b)Plate thickness:≤3mm

c)Motor electricity: 3.0KW

d)Reducing capacity:≤20 moments/min

e)Device dimension:1800x950x1500(mm),Whole weight: 3T

 5.Hydraulic Station

Operate:Offer oil for the oil cylinder of decoiler, lifting system,uncoiling supporter,and overturn device to make confident stably working.

Main technics:

a)Motor electricity:7.5KW

b)Equipment dimensions:800x800x1500(mm),Total bodyweight: .5T

6.Electrical Management Program
Perform: Manage the decoiler,flattening equipment and other entrance section equipments working.

B. Protect tools
1. Prime & Bottom go over mould
2. Double loc ept mould
three. 63T urgent equipment
four. 160T pressing machine
five. Pre-coiling & Gluing machine

one. Best & Bottom go over mould

Limited introduction:Outfitted with two sets of 160T pressing devices

Operate: Punching the base protect

Principal technics:

a)Motor electricity:18.5KW

b)Wor ept capability:5-26 pcs/min

c)Equipment dimension:2185x1420x3070(mm),Total excess weight: 14.5T

two.Drum Injection Mould

Limited introduction: Outfitted with one particular established of 63T urgent equipment

Double punching mould: punch oil filler and breathable mouth of the base include.

Machine size: 710x480x300(mm)

Whole bodyweight: .5T

Double loc ept mould: lock oil filler and breathable mouth of the bottom cover.

Equipment dimension: 710x480x300(mm)

Complete fat: .5T

Principal technics:

a)Motor electrical power: 11KW

b)Machine dimensions :1800x1232x2550(mm)

c)Complete weight: 5.5T

three.Pre-Coiling & Gluing Equipment

Short introduction: Pre-coiling machine for the base go over, cylinder thrust the cam to operate, automated glue- spaying program.It has rewards of basic safety,stablity, smooth edging.

 Main technics:

a)Equipment size:1600x1400x1350(mm)

b)Total fat: 4.5T

C. Center area equipment

one. Stac ept table
two. Circle-rolling equipment
3. Seam welding equipment
four. Edging & Beading machine
five. Corrugation (W Rib) equipment
six. Edge-curling device
seven. Express gadget
8. Electrical handle program
nine. Leakage chec ept machine

one.Circle-rolling Machine

Quick introduction:3 rollers functioning.

Main technics:

a)Rolled plated width:≤1100mm

b)Plate thickness:.6-1.2(mm)

c)Circle diameter:≤570mm

d)Motor electrical power:1.5KW

e)Device measurement:2200x750x1300(mm),Whole excess weight: 1.5T

two.Seaming Machine(BH-150-5Z)

Quick instruction:This automatic seaming device dismisses the place welding procedure,it is our recently  developed drum seaming device.All of elements adopts domestic excellent raw materials,cupreous welding rollers.

Principal technics:

a)Welding Machine capacity:150KVA

b)Driving kind: pneumatic 

c)Current: alternating existing

d)Frequency range: large frequency

e)Wor ept idea : contravariant 

three.Edging&Beading Machine

Short introduction:controlled by PLC,hydraulic push

Major technics:

a)Beading height:≤14mm

b)Drum height:894-905(mm)

c)Hydraulic method strain:8Mpa

d)Air strain:.1Mpa

e)Equipment size:3700x700x1600(mm),Overall weight: 5T

Hydraulic Station:

Main technics:

a) Machine measurement: 1800x860x1700 (mm)

b) Total excess weight: 1T

c) Motor energy: 22KW

4.Corrugation (W rib) Device

Brief introduction:managed by PLC,hydraulic push

Major technics:

a)Corrugating top:≤3mm

b)W rib height:≤9mm

c)Drum height:884-895(mm)

d)W rib place:280mm

e)Motor electrical power:11KW

f)Machine dimension:4500x650x2100(mm),Overall excess weight: 7T

Hydraulic station:   

a)Device measurement:1800x860x1700(mm)

b)Complete bodyweight: 1T

c)Motor electricity: 7.5KW

5.Edge-Curling Equipment

Limited introduction:controlled by PLC,hydraulic travel,7 levels edge curling.

Main technics:

a)Drum height:886-897(mm)

b)Motor power:45KW

c)Equipment dimension:4800x1300x2200(mm),Total bodyweight: 13T

Hydraulic station:   

a)Equipment dimension:1800x860x1700(mm)

b)Complete bodyweight: 1T

c)Motor electrical power: 7.5KW

six.  Leakage Chec ept Equipment

Limited introduction:Guide/automatic management,pneuma lock.

Major technics:

a)Chec ept drum diameter:560-570(mm)

b)Drum peak:886-897(mm)

c)Pressure:.03Mpa

d) Equipment measurement:2530x700x1100(mm),Whole fat: 2T

seven.Multi-section Express System

Short introduction:Convey the drum body to be edged,beaded,Corrugated W rib reinforced and sealed base cover with PLC managing.

Major technics:

a) Motor energy:4.0KW

b) Equipment measurement:11000x2100x1000(mm)

c) Complete weight: 3T

D. Rear part gear
1. Front part trans-line
2. Degreasing & Phosphorization area
three. Washing & Drying place
4. Overturn equipment
5. Painting place
6. Front drum-separation device
seven. Drying room following portray
eight. Bck drum separation machine
nine. Air cooling system
ten. Rear segment trans-line
11. Electrical control program

1. Degreasing & Phosphorization Area

Short introduction: This element is employed to transport the drums,controlled by PLC, adopts spraying device to computerized cleanse the coil, phosphorize and washing the grease on the drums. The conveyor gadget adopts excellent steel, inwalls are made of  1mm metal plate.

Primary technics:

a)Machine dimension:36000x2110x2060(mm)

b)Whole excess weight: 30T

2. Washing & Drying Room

Limited introduction:Drying the water on the area of the drum, managed by PLC.The complete equipment adopts fuel heating products.Supporter is set up on the prime of the place, so that hot and biking wind can be produced to speed up the drying.

Main technics:

a) Motor power:25KW

b) Machine size:20000x1920x3600(mm)

c) Whole bodyweight: 25T

3.Painting Room(double hues)

Function:  The conveyor device is controlled by PLC, rotating table make the drums intently, portray system paint the drums in & outside the house with the spray gun. One particular color or a variety of can be different. Method of h2o-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Manufacturer, Painting equipment is created of Chang Jiang.

Principal technics:

a) Motor power: 55KW

b) Machine dimensions: 7400x4990x3600(mm)

c) Total excess weight: 15T

four.Front Drum Distributor

Operate: Transport the drums to the conveyor line of outside portray&stiffening space, the cylinder is controlled by PLC.

Major technics:

a) Motor energy: 2.0KW

b) Equipment size: 1500x1050x800(mm)

c) Overall bodyweight: 1T

5.Drying Line after Painting

Function: The conveyor system is controlled by PLC, adopts fuel heating inwall of the place is geared up with heating tubes. Supporter is set up on the prime of the room, so that dry the paint.

Main technics:

a) Motor electrical power: 35KW

b) Machine dimension: 36000x2100x4300(mm)

c) Complete fat: 30T

6.Down-drum Roller Trans-line

Perform: The unit transports the dried drums to the floor.

Principal technics:

a) Motor electricity: 1.5KW

b) Equipment measurement:2000x900x800(mm)

c) Total bodyweight: .3T

7.Overturn Tools

Function: Modify the state of drums from horizontal to vertical, so that it will be much easier to paint, managed by Cylinder.

Major technics:

a) Machine size: 1400x690x850(mm)

b) Whole bodyweight: .5T

/ The use of authentic gear manufacturer’s (OEM) component numbers or trademarks , e.g. CASE® and John Deere® are for reference functions only and for indicating product use and compatibility. Our organization and the listed alternative elements contained herein are not sponsored, accredited, or manufactured by the OEM. /